Archives for Accellos WMS Partner

Warehouse Management Automation Benefits

Warehouse Management Systems are becoming more popular as supply chain logistics continue to develop with ever more complicated requirements that effect warehousing along with increasing customer demands.  With an expanding volume of inventory movement, many organizations are turning to technology to streamline operations and meet these challenges.

With advanced functionality through Warehouse Management Systems, WMS technology allows companies to respond to evolving market pressures and deliver on ever-shrinking time to delivery windows.

These system are designed to create highly efficient processes for handling inventory and picking orders that will eliminate the inefficiencies and mistake riddled processes that plague most manual-driven warehouses or absent warehousing functionality systems.

Another result of WMS technology is the ability to  enhance your customer satisfaction numbers and most likely help you attract new customers without adding to your workforce.

This post can give you some insight into how Better Warehouse Management Strategies through Automation are key to meeting the demands of a  modern business supply chain logistics  environment along with reaching your organizations goals.

Warehouse Management Automation Benefits:

Enhanced Productivity:

Utilize advanced functionality to increase inventory turns and provide detailed worker accountability, resulting in heightened productivity and maximized efficiency. Optimized warehouse processes reduce picking time and product touches by allowing you to seize cross-docking opportunities. It also minimizes travel paths with slotting/re-slotting functionality, optimizes picking execution with user-configured algorithms, and intelligently directs put-away to the appropriate bins based on product handling characteristics. Furthermore, our solutions virtually eliminate the need for non-value-added activities such as manual checking and shipment audits.

Achieve Up to 99%+ Inventory Accuracy:

Through robust cycle counting capabilities, real-time information confirmation and verification, our solution gives your employees and their managers immediate feedback on work accuracy. An accurate system ensures workers are not looking for missing inventory or overloading any given location. This also helps you avoid costly errors.

Boost On-Time and Complete Shipments:

The accurate order picking functionality “best-inbreed” WMS systems allows you to deliver complete orders on time. Increased fill rates and decreased cycle times enable you to avoid costly shipping delays and backorders that jeopardize valuable customer relationships. In addition, overall process efficiency decreases cycle time, resulting in more on-time shipments.

Warehouse Space Optimization:

HighJump Warehouse Edge provides directed stock rotation, intelligent picking directives, automatic consolidation, and cross- docking to maximize the use of valuable warehouse space. The system also directs and optimizes put-away based on accurate, real-time information about the status of bin utilization.

Reduce Shrinkage and Spoilage:

Better Warehouse Management Systems solution facilitates real-time monitoring and enforces FIFO (first-in, first out) rotation to reduce spoilage. In addition, high levels of worker accountability empower you to detect shrinkage problems

Exceed Customer Expectations:

Another benefit, sometimes intangible, is to empowered to consistently deliver on customer promises with the ability to reduce cycle times, stock-outs and backorders; improve order accuracy and on-time shipments; and offer unique services

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Better Inventory Flow with Warehouse Management Systems; Part 6 Replenishment Picking

In this final post, we will discuss Replenishment Picking.  All of these picking strategies are designed to gain warehouse inventory efficiency by selecting the best movement of goods in the most productive manner and part of any good “Best-In-Breed” Warehouse Management System, like AccellosOne WMS.

Replenishment Picking. Replenishment Picking combines the concepts of Batch Picking and the ReserveWarehouse employeeS scans informations from boxes in the warehouse.Storage/Forward Picking best practice. Reserve Storage/Forward Pick is the practice of segregating the warehouse into a storage (Reserve Storage) area and a picking (Forward Pick) area. This approach tends to optimize overall space utilization and pick labor productivity. Space utilization is improved by storing product in bulk (pallets or cases) in dense storage locations. Pick labor productivity is improved by keeping pickers working in smaller forward pick zones that typically hold smaller inventory volumes (days on hand vs. months on hand) with the inventory, eaches, or cases, in more easily accessible and ergonomically friendly locations referred to as the “strike” zones.

When using this approach it is common practice to setup a replenishment strategy to move inventory from the (reserve) storage locations into the forward pick locations. The timing of the replenishment activity is driven by a predetermined reorder point and the amount of inventory to replenish is typically driven by a pre-determined inventory level set at the forward pick location.

The same basic storage and picking principles apply when using Replenishment Picking – Forward Pick with minor variation to reorder point and quantity. With Replenishment Picking, a dedicated forward pick zone is setup to allow operators to work in a smaller area and the inventory is replenished from bulk reserve storage locations. However, replenishment quantity and timing is driven by the projected number of orders over a given time frame (typically a day). Once a group of orders for the day is created, the orders are replenished, in batch, to the forward pick area. At the end of the day, the forward pick area is picked clean and ready for the next pick cycle.

Another form of Replenishment Picking is replenishing to a pack station rather than a dedicated forward pick zone. In this process, all inventory for a group of orders is replenished in batch from reserve storage locations and deposited at a pack station. At the pack station, the inventory is picked to specific orders for shipment processing as outlined in the Batch Picking process.

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Posted by iCepts Technology Group, Inc. An Accellos Highjump WMS ReSeller